[optacon-l] More frame designs

  • From: reinoud <rrreinoud@xxxxxxxxx>
  • To: optacon-l@xxxxxxxxxxxxx
  • Date: Tue, 02 Jun 2015 17:15:57 +0100


More frame designs, this time some lower cost options, images can be found
here: https://tactact.wordpress.com/2015/06/01/frame-design-5/

These frames consist of one part, typically made of plastic, with actuators
mounted directly below the finger plate. This way they can be relatively low
cost and low profile. Compact coils are used like with the previously shown
high-res display, and they aren't necessarily limited to low power operation
despite being mounted in plastic, as explained below.

The first example (tctct2-frame-open-mini.png) accomodates a 10x16 array of 160
pins in roughly the same finger plate area as the standard Optacon display.
With a horizontal pitch of 1.5mm and a vertical pitch of 1.8mm, this layout is
not really appropriate for Optacon-like reading use (vertical resolution is
relatively low) but it may be an attractive alternative for the 'mobile'
version proposed before. Smaller versions with lower vertical resolution (e.g.
10x10, 100 pins, just covering a fingertip) may be more suitable for low cost
and low power applications.

Disadvantages of this first design are resolution and power limitations, and
high precision manufacturing requirements due to the actuator packing density.
Also, interconnect cost will be high because of the curved actuator array
without a common node available, requiring two connections per actuator.

The next design (tctct2-frame-open-mini-wide.png) improves resolution by
increasing width rather than height, intended for use with more than one finger
at a time. The example in the image has the same pin pitch as before but has a
less curved finger plate and is rotated 90 degrees. With 28x14 pins at
1.8x1.5mm it provides for 392 pins on a 48.6x19.5mm active area, usually enough
for 3 fingertips.

This arrangement has several advantages besides an obvious higher overall
resolution. Pin pitch is smaller in vertical direction now (like Optacon
displays), and even though the density is lower than an Optacon display it
covers a larger total area, all of which consists of the most sensitive part of
fingertips. Because of this I expect this display to perform quite well at
lower power and frequencies. Like the previous design, it still requires a high
precision plastic part and interconnect cost will be high.

Cost (including precision and interconnect requirements) can be brought down by
moving to a flat lower density display as shown in the third image
(tctct2-frame-open-mini-flat.png). This example has a 24x10 array of 240 pins
on a 46x18mm active area display similar to the previous one. The lower density
allows for somewhat higher efficiency coils, mounted on a lower precision, more
heat resistant plastic frame, which allows driving at high power. Also, with
actuators mounted in a flat plane coil contacts can be made to fit a printed
circuit board below to simplify assembly.

This last frame design is quite a departure from the Optacon standard layout
but seems promising: it is relatively high resolution yet low cost, suitable
for high and low power modes, and has a simple low profile construction.

I am calculating costs for the various designs, will post on that soon!


Signatures for reference:

tctct2-frame-open-mini.png:

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tctct2-frame-open-mini.pdf:

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