[AR] danger (was Re: MSR reactors.)

  • From: Henry Spencer <hspencer@xxxxxxxxxxxxx>
  • To: Arocket List <arocket@xxxxxxxxxxxxx>
  • Date: Sat, 13 Jul 2019 20:27:02 -0400 (EDT)

On Sat, 13 Jul 2019, William Claybaugh wrote:

Apollo was estimated at the time as having a one in five probability of loss of crew.

The actual flight history argues -- somewhat weakly -- that the risk for a lunar flight was about one in ten.

There were 9 such flights (Apollos 8, 10, and 11-17), one of which (13) was a failure. While no crews were lost, the Apollo 13 oxygen-tank burst came *extremely* close to being fatal; it would have been fatal had it happened on the trip home, or had any of several other factors been a little worse. Moreover, the same flight (!) came very close to a catastrophic launch failure due to the pump-amplified second-stage center-engine Pogo (which is not well known because the tank burst overshadowed it and MSFC understandably kept a low profile about it -- 13's Flight Evaluation Report has a whole chapter about it, but with such bland matter-of-fact wording that you have to read and understand the numbers to realize what a close call it was). There were a few other lesser incidents on other flights that were a bit worrisome.

That adds up to maybe 1 in 9, which you might as well call "about one in ten" because there's room to argue about the addition, and the sample size is too small to be very precise anyway. (If one case turning out differently would greatly change your estimate, then your estimate can't be very precise.) It would be a bit surprising if the real odds were as bad as one in five or as good as one in twenty, but there isn't enough data to reject such a suggestion very convincingly. There *is* enough to inspire real doubt that the official crew-survival spec (99%) was met.

A decade ago the then Constellation architecture for earth-Moon human
transport came in at about one in ten.

The initial flight of the Space Shuttle was retrospectively estimated at one in four; the last flight at one in 63.

Plausible numbers.

However, a caution: all this is not saying that human spaceflight is *inherently* very dangerous. It's saying that human spaceflight done the traditional way is inherently very dangerous. Which isn't too surprising, given that all of those crews were (or would have been) flying on what should be considered *early test flights* of complex new vehicles, all also involving major hardware that was flying for the very first time.

We *know* how to do much better. Nobody puts valuable payloads, or crews other than test pilots, on the first flight of a new aircraft design *or* the first flight of a new production article of an established design. Proper flight-test programs for new designs involve hundreds of flights, not two or three, including systematic envelope expansion and tests of contingency cases like engine failure, and every single new production vehicle is test-flown before it's used.

Doing the equivalent for spaceflight should be possible. It would require vehicles that are designed rather differently, and development programs that are designed and run very differently. (Notably, the ability to fly some semblance of a proper flight-test program, at an affordable cost in a reasonable time, needs to be a non-negotiable design requirement. This does preclude (a) major expendable components and (b) vehicles that have to be essentially rebuilt after every flight.)

"Spaceflight is difficult -- today. It is expensive -- today. And the level of risk remains high -- today. But it need not remain so forever. We must resist the idea that space is inherently difficult, expensive, and risky. Aviation once seemed so, too. Today, aviation is efficient and safe. Space can get there -- if we accept that it can improve, and realize that it will require hard work, investment, and experimentation." -- Joseph C. Anselmo (AW&ST Editor-In-Chief), 3/10 Nov. 2014 issue.

Henry

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