[AR] Re: Vibratory compaction

  • From: Terry McCreary <tmccreary@xxxxxxxxxxxxxxx>
  • To: arocket@xxxxxxxxxxxxx
  • Date: Thu, 30 Jan 2020 16:03:22 -0600

Last time I looked at one of those RAM units, I thought it ran to six figures... Have they come down in price?

Best -- Terry

On 1/30/2020 2:58 PM, William Claybaugh wrote:

Anthony:

Resonate Acoustic Mixing (RAM) appears to offer the ability to mix very heavily loaded pastes with low shear (in contrast to conventional mixing) and very quickly (seconds rather than minutes or hours).  Since there is no mixing paddle, there is no vacuum rotary joint and applying vacuum is trivial.

I’ll apply vibration to the post mixing vacuum for my next test just to see what improvement that produces but will be looking into using vibration to get rid of the conventional mixer altogether.

Bill

On Thu, Jan 30, 2020 at 9:31 AM Anthony Cesaroni <anthony@xxxxxxxxxxx <mailto:anthony@xxxxxxxxxxx>> wrote:

    If you mix under a vacuum, vibration should not be required.

    One approach I saw being used by an amateur group in the 90s was
    to mix the propellant into a simple cylindrical vacuum chamber
    that had a shaft connected to a set of blades inside. The shaft
    had a rotary seal that permitted the shaft to move in and out the
    length of the tube as well as rotate. The tube was made from clear
    polymer and was about 6” in diameter and 48” long. I have no idea
    how well this worked in practice and what was used to mitigate
    shaft deflection and possible blade strike. This was the 90s when
    HPR was the “wild west” of rocketry. They published a brochure
    about it that I may still have in my Toronto library.

    Anthony J. Cesaroni

    President/CEO

    Cesaroni Technology/Cesaroni Aerospace

    http://www.cesaronitech.com/

    (941) 360-3100 x101 Sarasota

    (905) 887-2370 x222 Toronto

    *From:* arocket-bounce@xxxxxxxxxxxxx
    <mailto:arocket-bounce@xxxxxxxxxxxxx>
    <arocket-bounce@xxxxxxxxxxxxx
    <mailto:arocket-bounce@xxxxxxxxxxxxx>> *On Behalf Of *William
    Claybaugh
    *Sent:* Thursday, January 30, 2020 11:08 AM
    *To:* arocket@xxxxxxxxxxxxx <mailto:arocket@xxxxxxxxxxxxx>
    *Subject:* [AR] Re: Vibratory compaction

    Anthony:

    Yep.  But also about understanding the cost of performance.

    I’m also wondering about just doing all the mixing with vibration
    and vacuum.  It seems possible that for 150 lbm. lots that might
    be a plausible solution.

    Bilk

    On Wed, Jan 29, 2020 at 8:19 PM Anthony Cesaroni
    <anthony@xxxxxxxxxxx <mailto:anthony@xxxxxxxxxxx>> wrote:

        Bill,

        Is this about your pursuit of improving propellant density
        without hving access to vacuum mixing equipment?

        Anthony J. Cesaroni

        President/CEO

        Cesaroni Technology/Cesaroni Aerospace

        http://www.cesaronitech.com/

        (941) 360-3100 x101 Sarasota

        (905) 887-2370 x222 Toronto

        *From:* arocket-bounce@xxxxxxxxxxxxx
        <mailto:arocket-bounce@xxxxxxxxxxxxx>
        <arocket-bounce@xxxxxxxxxxxxx
        <mailto:arocket-bounce@xxxxxxxxxxxxx>> *On Behalf Of *William
        Claybaugh
        *Sent:* Wednesday, January 29, 2020 12:51 PM
        *To:* arocket@xxxxxxxxxxxxx <mailto:arocket@xxxxxxxxxxxxx>
        *Subject:* [AR] Re: Vibratory compaction

        Shane:

        Is this done after or during mixing?

        If the latter, I—and I suspect others—would be very interested
        in your process:  for example, how long do you apply vacuum /
        vibration before casting the grain(s)?  Have you documented
        the difference in final propellant  density?

        I found that 10 minutes under vacuum after mixing resulted in
        density going from 0.055 to 0.058 lbsm. / cu. in., for a
        specific propellant formulation, for example.  Do you have a
        guess as to what additional density might be achieved from
        vibration?  Note that theoretical is 0.065 for this propellant.

        I’m trying to make an economic calculation here:  for my next
        generation (composite) 6” motors, getting to 0.060 lbsm. / cu.
        in. Increases propellant fraction from 70% to 72%; given my
        estimate of the cost of a vibratory table, I’m looking to
        understand if that investment produces greater performance
        gain than alternative weight saving investments.

        Bill

        On Wed, Jan 29, 2020 at 10:34 AM <spcdestiny01@xxxxxxxxx
        <mailto:spcdestiny01@xxxxxxxxx>> wrote:

            At my school we use the vacuum while it’s on the vibration
            table to remove all air bubbles and increase the density.

            Hope that helps,
            Shane Cullen

            Sent from my iPhone

            > On Jan 29, 2020, at 10:27 AM, William Claybaugh
            <wclaybaugh2@xxxxxxxxx <mailto:wclaybaugh2@xxxxxxxxx>> wrote:
            >
            > 
            > Anyone have experience w/ vibratory compaction if solid
            rocket propellant, with or without vacuum?
            >
            > Initial search did not turn up anything specific....
            >
            > Bill

--
Dr. Terry McCreary
Professor Emeritus
Murray State University
Murray KY  42071

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