[AR] Re: Human Rated Hydrogen Tanks (was Re: Re: tank frost (was >

  • From: Henry Vanderbilt <hvanderbilt@xxxxxxxxxxxxxx>
  • To: arocket@xxxxxxxxxxxxx
  • Date: Mon, 1 Jul 2019 19:18:14 -0700

Bill,

RE the current topic, the trick to survivingin style the commodification of today's markets is to anticipate and invest in tomorrow's. (Yes, that's well beyond your "nearer term".) An understanding common in other tech industries, but apparently still rare among the long-time space transport establishment.

That said, I have plenty of basis for disputing your previous analysis of SpaceX reuse, with no need to know confidential and still early-days moving-target SpaceX refurbishment cost numbers.  You persist in both implying that you know those per-refurbishment costs are currently higher than building a new booster (possibly true, possibly not - unless you'll produce some actual data), and, /critically misleadingly/, implying that those early-days refurbishment costs (however high) will not come down significantly with additional experience.

Speaking of critically misleading:  Your previous analysis omits entirely an essential factor: That booster reuse has already saved SpaceX paying several times their actual production plant investment for the much larger booster production capacity that would have been required to support their planned launch numbers on an entirely expendable basis. IE, even in the highly unlikely case a refurb flight always this-quarter costs somewhat more than a new, SpaceX still could plausibly come out ahead over some given overall number of flights.  Not at all a likely case - but illustrative of the magnitude of the omission.

Now, given that SpaceX has had to meet, among other requirements for Block 5, both more robust reusability *and* NASA crew rating, I'll certainly concede that Block 5 costing SpaceX more than its predecessor /to initially produce/ is plausible.  (That of course ignores the /potential/ per-flight cost reduction of reusability, which you've tried to handwave away,unsuccessfully so far.) But, also quite misleading: Attributing these (stipulated, but still unquantified) higher costs entirely to reusability when the NASA human-rating elephant is also conspicuously in the room.

And speaking of misleading, citing increased SpaceX *price* for Block 5 flights as increased "costs" qualifies, I'd say.  Production and ops costs are the matter under discussion. Customer /price/ is what the traffic will bear, and SpaceX increasing prices somewhat now that they're established in the market need have nothing to do with any of your speculations.

Henry


On 7/1/2019 11:33 AM, William Claybaugh wrote:

Henry:

As Philip has observed, others are addressing deep space capabilities the investment in which does make economic sense today.  Let’s just agree that my requirements for return on investments appear to be nearer term than yours.

The rest of your comments seem to me simply misleading.  There is no publicly available evidence known to me to suggest that SpaceX’s reuse of first stages is either profitable to them or lower cost.  Indeed, the publicly available evidence is that the cost per pound delivered to orbit on the Block 5 is higher than it was on the FT; SpaceX’s customers would clearly be better off (by several hundred dollars per pound) if they could choose the expendable over the reusable.

I have no knowledge as to whether SpaceX is making money on reuse and simply keeping the gain for itself or whether refurbishment costs have proven to be so high that they are losing money on each launch.  The fact that they are looking to demonstrate five uses of a stage could mean that profitable reuse is yet to be achieved despite a two or so uses breakeven wrt the depreciation charge.

In any case, you have no basis for suggesting that my previous analysis was in error unless you have knowledge of their refurbishment cost of which I am not aware. Do you have such knowledge?

Bill

On Mon, Jul 1, 2019 at 11:20 AM Henry Vanderbilt <hvanderbilt@xxxxxxxxxxxxxx <mailto:hvanderbilt@xxxxxxxxxxxxxx>> wrote:

    Bill,

    All due respect, but your failing to see a market for superior
    deep space capabilities does not strike me as dispositive. I might
    observe that it wasn't all that long ago that you couldn't see any
    benefit to SpaceX in reusing first stages either, or before that,
    any benefit in their significantly increasing overall world launch
    capacity.  But absent something new either of us might bring to
    this discussion, perhaps best we agree to disagree until there's
    once again more data.

    As for Boeing and Lockmart also failing to see such a market for
    capabilities ULA still has a considerable lead in developing?  My
    view is this presents a considerable opportunity for someone with
    resources plus the knowledge and nerve to get in on the ground
    floor of the next significant space transport market.

    Your mileage may, of course, vary.

    Henry

    On 6/30/2019 9:41 AM, William Claybaugh wrote:
    Henry:

    Fair enough on knotholes.

    I do not see the superior technology to which you refer; nor do I
    see any near term market for it that would justify my buying that
    technology, which I’m sure the owners would be happy to sell, if
    you want to buy it.

    Companies do not run on technology, they run on sales. Sales are
    declining and can be expected to continue to so do. Once Blue
    enters the market there will be no national security
    justification for continuing to overpay to ULA and that’s that.

    Bill

    On Sun, Jun 30, 2019 at 10:19 AM Henry Vanderbilt
    <hvanderbilt@xxxxxxxxxxxxxx <mailto:hvanderbilt@xxxxxxxxxxxxxx>>
    wrote:

        Bill:

        Rude personal remarks about knotholes aside, we seem to be
        talking past each other.

        You keep coming back to, ULA has problems with competing on
        price in the current LEO launch market, and thus clearly
        should be killed as profitably as possible.

        I keep pointing out that ULA has the option to compete
        instead on technology in a new market area where they're much
        stronger and have a significant lead, but their corporate
        parents have been too short-sighted to apply a modestly
        larger slice of the substantial current ULA operating profits
        to developing that technology.

        Now, I'd listen to arguments as to how soon that new
        deep-space market might arrive and how large it might
        become.  Or as to just how much of a technological lead ULA
        might actually have.  So far though, all you've come up with
        is repeated assertion that ULA loses on price and,
        implicitly, that price is the only thing.

        I know you can do better than that.

        Because fundamentally, your argument so far, translated to
        another hi tech field, is that Apple cannot exist, since
        price trumps technical superiority every time.  Apple's
        stockholders would be amused to hear that, I'm sure, because
        as of a few days ago Apple's market cap is just north of $900
        billion, produced entirely by a consistent corporate approach
        of providing technical superiority (or at least the
        perception thereof) at a significantly higher price point.

        Failing to even acknowledge the possibility that ULA might
        compete on superior technology and that its owners might just
        be missing that betrays, dare I say it, a view through a bit
        too narrow a knothole.

        Henry

        On 6/30/2019 4:32 AM, William Claybaugh wrote:
        Henry:

        You might want to find a bigger knothole from which to view
        the problem:  even if ULA were able to match SpaceX’s costs,
        ULA’s pension obligations assure they could not match
        SpaceX's pricing.  Because ULA is structurally committed to
        paying higher wages than SpaceX and because SpaceX requires
        more hours from it’s workers, there is no plausible
        investment in ULA that makes it a viable competitor. Then
        there is Blue Origin.

        Given that the owners have many other and better alternative
        investments, liquidating ULA is the correct strategy for the
        owners. Indeed, it is common knowledge that one of the
        owners would sell it’s share if they could, in order to put
        that money to more profitable use.

        Bill

        On Sat, Jun 29, 2019 at 8:27 PM Henry Vanderbilt
        <hvanderbilt@xxxxxxxxxxxxxx
        <mailto:hvanderbilt@xxxxxxxxxxxxxx>> wrote:

            I agree with part of what you imply, that ULA shouldn't
            try to compete with SpaceX on price.

            I disagree strongly with your main assertion, that ULA
            obviously has no future and that Boeing and Lockmart are
            correct in treating it as a limited-life cash cow and
            minimizing investment in its future capabilities. 
            (FWIW, what they are currently investing - chiefly in
            Vulcan - despite their parents apparently agreeing with
            you is I think explainable in terms of their main
            government customer insisting on a US-engined Atlas 5
            replacement.)

            My point is that ULA has a window of opportunity to
            compete with SpaceX in a growing new beyond-LEO market
            on *performance* - on superior ability to execute
            complex high-performance missions in deep space.  And
            then to charge what the traffic will bear to those in
            need of those unique capabilities - a sweet spot to be in.

            But they're in growing danger of missing the window, due
            to deliberate underinvestment in that specific (ACES)
            capability, and to SpaceX now working toward eventual
            (more or less) similar capability via LEO-repropellanted
            Starship.

            "That kid will never amount to anything" is
            self-fulfilling prophecy if on that basis you starve
            them and stunt their growth.  "Hello?  CPS?"

            Henry

            On 6/29/2019 6:03 PM, William Claybaugh wrote:
            None of ULA’s investments are likely to beat SpaceX’s
            current prices, much less their future pricing. Company
            B and Company L are acting appropriately.  Indeed, one
            wonders why they are supporting any future investment
            in ULA....

            Bill

            On Sat, Jun 29, 2019 at 4:36 PM Henry Vanderbilt
            <hvanderbilt@xxxxxxxxxxxxxx
            <mailto:hvanderbilt@xxxxxxxxxxxxxx>> wrote:

                Yes, ACES. Which, when you get down to it, could be
                the first true space ship. It'll have electric
                power, maneuvering jets, and main propulsion for as
                long as it has LOX and LH2.  And once you're able
                to top those up in space, it can keep flying
                missions until it needs maintenance.

                Too bad Boeing and Lockmart keep treating ULA as a
                cash cow rather than letting them plow enough back
                into development to move forward with Vulcan and
                ACES simultaneously. Padding the current bottom
                line at the expense of ULA's near-term chance to be
                the dominant player for beyond-LEO ops, IMHO.
                "Hello, CPS?  I want to report a case of child
                abuse.  Biological parents?  No, corporate."

                As for ULA and Roush, well, as an ex-XCORian, mixed
                feelings.  That wasn't entirely the match we were
                trying to make...

                Henry

                On 6/29/2019 10:26 AM, John Schilling wrote:
                Also a GH2-GOX auxiliary power unit running at
                tank pressure and hopefully replacing the limited
                and sometimes troublesome batteries on the
                Centaur.  Which, since turbines aren't the right
                answer at that scale and ULA knew they needed
                outside talent for this, offers the ineffable
                coolness of a high-performance deep space transfer
                vehicle running on a flat-six internal combustion
                engine out of NASCAR <https://www.roush.com>.


                One more reason to lament the lack of sound in
                space...

                    John Schilling
                john.schilling@xxxxxxxxxxxxxx
                <mailto:john.schilling@xxxxxxxxxxxxxx>
                    (661) 718-0955

                On 6/28/2019 7:05 AM, Doug Jones (Redacted sender
                randome for DMARC) wrote:
                Frank Zegler has lead a lot of interesting work
                on low pressure RCS/ullage thrusters at ULA under
                the integrated vehicle fluids project. They've
                demonstrated GH2-GOX motors running at Centaur
                tank pressure.

                
https://urldefense.proofpoint.com/v2/url?u=https-3A__forum.nasaspaceflight.com_index.php-3Ftopic-3D37206.160&d=DwICaQ&c=clK7kQUTWtAVEOVIgvi0NU5BOUHhpN0H8p7CSfnc_gI&r=rPTfWqtJdrL0Ber-yr0E_hSjRXuvJH6ZmQx03u8-2as&m=oyeKvE-Ctx7THbIwvpFEy8V9Qi_PwAXdFqkzOjSG1NI&s=Xm5pQ5-eerXNuSNwzL7d3s5aZfQN6nMy2-qP9udRUmw&e=

                
https://urldefense.proofpoint.com/v2/url?u=https-3A__www.ulalaunch.com_docs_default-2Dsource_extended-2Dduration_integrated-2Dvehicle-2Dpropulsion-2Dand-2Dpower-2Dsystem-2D2011.pdf&d=DwICaQ&c=clK7kQUTWtAVEOVIgvi0NU5BOUHhpN0H8p7CSfnc_gI&r=rPTfWqtJdrL0Ber-yr0E_hSjRXuvJH6ZmQx03u8-2as&m=oyeKvE-Ctx7THbIwvpFEy8V9Qi_PwAXdFqkzOjSG1NI&s=YXKfS5zGfRnKBL8_xSyDppfRB3mScZlu__EOKUWk5Z0&e=

                
https://urldefense.proofpoint.com/v2/url?u=https-3A__www.ulalaunch.com_docs_default-2Dsource_supporting-2Dtechnologies_space-2Daccess-2Dsociety-2D2012.pdf&d=DwICaQ&c=clK7kQUTWtAVEOVIgvi0NU5BOUHhpN0H8p7CSfnc_gI&r=rPTfWqtJdrL0Ber-yr0E_hSjRXuvJH6ZmQx03u8-2as&m=oyeKvE-Ctx7THbIwvpFEy8V9Qi_PwAXdFqkzOjSG1NI&s=FREtyHVwAizwv3nQBzAodMoGAWiBiwX4sH9P44Udvgw&e=

                On 2019-06-27 6:17 PM, Keith Henson wrote:
                On Wed, Jun 26, 2019 at 10:07 PM Henry Spencer
                <hspencer@xxxxxxxxxxxxx>
                <mailto:hspencer@xxxxxxxxxxxxx> wrote:

                On Wed, 26 Jun 2019, Doug Jones wrote:
                Net Positive Suction Pressure (NPSP) required
                for most LH2 rocket
                engines is in excess of 50 psia. Gossamer
                tanks are an accident looking
                for a time to happen.
                The original Centaur had quite low tank
                pressures, just enough for
                structural needs, with boost pumps (driven by
                peroxide turbines) at the
                tank exits to deliver adequate pressure to the
                engines.  But the boost
                pumps proved unreliable, and for other reasons
                the performance demands on
                Centaur were relaxed a bit, and they eventually
                decided to ditch the boost
                pumps and accept somewhat higher pressures and
                thicker tank walls.
                Space junk makes building power satellites in
                LEO and moving them out
                to GEO using electric thrusters close to
                impossible.  (They get hit
                too many times which is bad, the hits make more
                debris which is
                worse).

                The current proposal (credit to Roger Arnold) is
                to accumulate
                15-16,000 tons of power satellite parts and 5000
                tons of reaction mass
                in LEO then push the stack of parts and reaction
                mass up with chemical
                propulsion via Hohmann transfer orbit to 2000
                km. That puts the
                construction orbit above almost all the junk. 
                Two of these stacks are
                enough for a 32,000-ton power satellite plus the
                reaction mass needed
                to move it out to GEO.

                The delta-V for the two impulses is 827 m/s. 
                That translates into a
                reaction mass fraction of slightly less than 20%
                for hydrogen and
                slightly more than 20% for methane. This
                includes enough fuel to get
                the tug from 2000 km back to LEO.  The exhaust
                velocity is not so
                important when the delta-V you need is small
                compared to Ve.

                If the ground to LEO is Skylon, then hydrogen
                may be the least
                complicated since we can pump out any leftover
                Skylon hydrogen and
                oxygen.  Methane may be better if ground to LEO
                rockets are using it.

                Roger makes a case that we can use lightweight,
                low-pressure engines
                and still get the same exhaust velocity since
                there is no atmosphere.
                I don't know much about low-pressure engines.

                The reaction mass would be around 20% of 21,000,
                call it 4200 tons.
                The engines and tanks and structure should come
                in at about 10% of the
                reaction mass, roughly estimate the tug at 400
                tons.

                For the normal ratio of hydrogen to oxygen, the
                reaction mass would be
                3500 tons of LOX and 700 tons of LH2, about
                10,000 cubic meters.  That
                gives a radius of 28.7 for a sphere or a
                diameter of about 57 m.  It
                would be subject to around 1/10th of a g and the
                have to carry the
                entire cargo mass.

                Does this make sense?

                Keith










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